Indupart

ROLLER SHUTTER DOORS

Specifications

Shutter Curtains Shutter curtains are manufactured using traditional 75 mm deep scrolled interlocking lath, the gauge of which is determined by the size of the shutter. Lath are galvanised as standard to BS EN 10142: 1991: SEPO2 G. Alternate lath are end locked to prevent lateral movement in the guide rails. A bottom rail of heavier gauge material is used to strengthen the curtain assembly, this could be a pre-rolled inverted ’T’ section 1.6 mm thick or a rolled hollow section on particularly wide installations.  Curtain Finish Options Plastisol coating to the external face from a stock range of colours, Polyester powder coating to a range of BS or RAL colours, Perforated lath to give ventilation, Wind locks on curtain (to locate in ’G’, guide when used).
Roller Barrels  electronically welded (ERW) steel tubes are used, of varying diameter and wall thickness, which is determined to keep the deflection of the barrel within Door & Shutter Manufacturers Association guidelines. Individually calculated counterbalance springs* are inserted into the barrel to ensure the minimal amount of effort is needed from the drive mechanism, whether the door is simple push up/pull down, geared hand chain or electrically operated. The spring anchors and gearing using in Indupart roller shutter doors are all of STEEL construction. Geared hand chain or geared motor doors are driven using a drive chain system ** the pitch of the drive chain is determined by the weight of the door and is calculated using a 4:1 safety factor. 

* on particularly large 3 phase industrial doors counterbalance springs are not used - the safety method used is a brake on the non-geared side of the door.

 ** on large doors a pinion gear system is used.

Guide Rails Guide rails are cold rolled ’U’ section channels. The channels are pre-assembled on a fixing angles of suitable gauge to suit the installation, the joint of the channel to the guide angle is made using our unique stud fixing system - which offers improved security on installations . Indupart make the guide angle assemblies in Flag guide form (unless the site conditions dictate otherwise), with the barrel support bracket being pre-assembled on the guide angle, this helps compensate for uneven fixing surfaces and speeds the installation process up considerably. Doors up to 4500 mm wide or < 20 m2 the whole guide assembly is fully galvanised as standard, guide assemblies for doors over this size are neatly primed - galvanising can be offered as an option.  Guide Rail Finish Options Guide rail options ’G’ lock wind guide section to suit very exposed sites; Fabricated deep guides- for larger doors on exposed sites; Polyester powder coated finish to a range of BS or RAL colours.
Operation Options (see below for Maximum recommended door size) Manual push up/pull down; Manual continuous hand chain; Single phase barrel motor; Single phase geared motor; 3 phase geared motor.  Other Options as well as the options stated in our specification Indupart can offer a wide range of controls & other options: Access control systems - radio remote, motion sensors etc.; Safety edges on automatic doors, which stop the door when it comes into contact with an obstruction.; Barrell/motor casings - in galvanised steel, plastisol coated or polyester powder coating.

Operating Options

Maximum recommended door size

Manual push up/pull down

9m2 (3000 mm wide x 3000 mm high)

Manual continuous hand chain

30m2 (6000 mm wide x 5000 mm high)

Single phase barrel motor

24m2 (6000 mm wide x 4000 mm high)*

Single phase geared motor

36m2 (6000 mm wide x 6000 mm high)

3 phase geared motor

49m2 (7000 mm wide x 7000 mm high)**

* This product is intended for minimal use only, the thermal cut out in this type of door will cut out if the door is over used.

** Doors much larger than this size can be offered, however, from a practical point of view, doors up to the size shown can be manufactured as a standard product.

 

Whatever your Roller Shutter requirements - 

Indupart has the answer.

 

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